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Bespoke Sensors

Our bespoke sensors can be made to suit your exact application requirements. A selection of some of our most popular sensors are shown below. Please contact us for further information or click the links below to view individual data sheets detailing available options.

Thermocouple Sensors

Fabricated Thermocouple Sensor with Crimp Seal

Thermocouple Types K, J, T, N. Probe Diameters 3.0mm to 8.0mm. Accuracy to IEC 60584.2 Class 2 (Class 1 also available). IEC 60584.3 colour coded extension cables and connectors. In-house calibration service also available.

Mineral Insulated Thermocouple Sensor with Pot Seal

Thermocouple Types K, J, T, N. Probe Diameters 0.5mm to 8.0mm. Accuracy to IEC 60584.2 Class 2 (Class 1 also available). Standard epoxy resin seal rated up to +135ºC (+220ºC also available). Colour coded to IEC 60584.3 (BS EN 60584.3).

Mineral Insulated Thermocouple Sensor with M8 x 1mm Threaded Pot Seal

Thermocouple Types K, J, T, N. Probe Diameters 0.5mm to 3.0mm. Accuracy to IEC 60584.2 Class 2 (Class 1 also available). Standard epoxy resin seal rated up to +135ºC (+220ºC also available). Colour coded to IEC 60584.3 (BS EN 60584.3).

Mineral Insulated Thermocouple Sensor with Miniature Plug/Socket

Thermocouple Types K, J, T, N, E. Probe Diameters 0.5mm to 3.0mm. Accuracy to IEC 60584.2 Class 2 (Class 1 also available). Terminated with a miniature thermocouple connector (+200ºC). Colour coded to IEC 60584.3 (BS EN 60584.3).

Mineral Insulated Thermocouple Sensor with Standard Plug/Socket

Thermocouple Types K, J, T, N, E. Probe Diameters 3.0mm to 8.0mm. Accuracy to IEC 60584.2 Class 2 (Class 1 also available). Terminated with a standard thermocouple connector (+200ºC). Colour coded to IEC 60584.3 (BS EN 60584.3).

Mineral Insulated Thermocouple Sensor with Miniature Head

Thermocouple Types K, J, T, N, E. Probe Diameters 3.0mm to 8.0mm. Accuracy to IEC 60584.2 Class 1 or Class 2. Terminated with IP67 rated miniature die cast alloy head (M16 cable entry). Colour coded terminals, IEC 60584.3 (BS EN 60584.3).

Mineral Insulated Thermocouple Sensor with Standard Head

Thermocouple Types K, J, T, N, E. Probe Diameters 3.0mm to 8.0mm. Accuracy to IEC 60584.2 Class 1 or Class 2. Terminated with IP67 rated heavy-duty die cast alloy head (M20 cable entry). Colour coded terminals, IEC 60584.3 (BS EN 60584.3).

Metal Sheathed Heavy-Duty Thermocouple Sensor - Standard Head

Thermocouple Types K, J, T, N, E, R, S. Probe Diameters 12.7mm to 21.3mm. Accuracy to IEC 60584.2 Class 1 or Class 2. Terminated with IP67 rated heavy-duty die cast alloy head (M20 cable entry). Colour coded terminals, IEC 60584.3 (BS EN 60584.3).

Ceramic Sheathed Heavy-Duty Thermocouple Sensor - Standard Head

Thermocouple Types K, J, T, N, E, R, S. Probe Diameters 10.0mm to 20.0mm. Accuracy to IEC 60584.2 Class 1 or Class 2. Terminated with IP67 rated heavy-duty die cast alloy head (M20 cable entry). Colour coded terminals, IEC 60584.3 (BS EN 60584.3).

Ceramic Beaded Welded Tip Thermocouple Sensor

Thermocouple Types K, N, R, S, B. Commonly used as replacement inserts for metal and ceramic sheathed thermocouple sensors with standard terminal heads. Custom lengths available.

Welded Tip Fast Response Thermocouple Sensor

Thermocouple Types K, J, T. PFA (+250ºC) or Fibreglass (+400ºC) insulation. Popular for test and development applications. 0.2mm Ø, 0.315mm Ø or 0.508mm Ø conductor options.

Silicone Patch Thermocouple Sensor

Thermocouple Types K, J, T. Self adhesive silicone patch thermocouple sensors, commonly used for pipe or surface measurement. Standard and compact versions available. -30ºC to +200ºC operating range.

Pipe Clamp Thermocouple Sensor

Thermocouple Types K, J, T. Jubilee clip style - designed to clamp around 13mm to 55mm diameter pipes or cylinders. The sensor has a grounded sensing junction for improved speed of response. Suitable for use up to +300ºC.

Bolt Thermocouple Sensor

Thermocouple Types K, J, T. Commonly used for surface or vessel measurement. Suitable for use up to +250ºC.

Washer/Ring Thermocouple Sensor

Thermocouple Types K, J, T. Easy to install. Commonly used for surface or pipe measurement. Suitable for use up to +400ºC.

Magnet Thermocouple Sensor

Thermocouple Types K, J, T, N. 25mm diameter magnet thermocouple sensor, supplied with a protective metal cap. For metal surfaces where drilling or gluing is not possible. Smaller magnet also available.

Leaf Thermocouple Sensor

Thermocouple Types K, J. Supplied mounted onto a 25mm x 13mm stainless steel shim (just 0.25mm thick) making them ideal for fitting under band or nozzle heaters. -30ºC to +350ºC operating range.

Nozzle Thermocouple Sensor

Thermocouple Types K, J. Free-running M6 x 1mm bolt. Available with or without support spring. Suitable for use up to +350ºC.

Adjustable Bayonet Thermocouple Sensor

Thermocouple Types K, J. Flexible style, single or double slot 15mm OD x 12mm ID bayonet thermocouples, commonly used in machinery to extrude or form plastics. 170mm flexible spring. Suitable for use up to +350ºC.

Spring Loaded Thermocouple Inserts

Thermocouple Types K, J, T, N, E. Probe Diameters 3.0mm to 8.0mm. Designed to suit new or existing heavy-duty thermowells. Fast, reliable response due to spring loading.

Thermocouple Autoclave Load Sensor

Thermocouple Type T autoclave load sensors. Designed to withstand harsh autoclave applications. Custom sensor and extension cable length options. Suitable for use in temperatures -50ºC to +200ºC.

Thermocouple Autoclave Drain Sensor

Thermocouple Type T autoclave drain sensors. Designed to withstand the demands of an autoclave. Custom sensor and extension cable length options. Suitable for use in temperatures -50ºC to +200ºC.

RTD Sensors

RTD (Pt100/Pt1000) Sensor with Crimp Seal

Probe Diameters 3.0mm to 6.0mm. 2, 3 or 4-wire configuration. Terminated with a plain crimp seal and heatshrink strain relief (+120Cº). PVC (-30ºC to +105ºC), PFA (-75ºC to +250ºC), Fibreglass/SSB (+400ºC) cable options.

Fabricated RTD (Pt100/Pt1000) Sensor with Pot Seal

Probe Diameters 3.0mm to 8.0mm. 2, 3 or 4-wire configuration. Terminated with an epoxy resin sealed plain pot seal. PFA insulated tails, PVC insulated (screened), PFA insulated (screened) cable options.

Mineral Insulated RTD (Pt100/Pt1000) Sensor with Pot Seal

Probe Diameters 3.0mm to 8.0mm. 2, 3 or 4-wire configuration. Terminated with an epoxy resin sealed plain pot seal. PFA insulated tails, PVC insulated (screened), PFA insulated (screened) cable options.

RTD (Pt100/Pt1000) Sensor with Miniature Head

Probe Diameters 3.0mm to 8.0mm. 2, 3 or 4-wire configuration. Terminated with IP67 rated miniature die cast alloy head (M16 cable entry). Suitable for use between -75ºC and +250ºC.

RTD (Pt100/Pt1000) Sensor with Standard Head

Probe Diameters 4.5mm to 8.0mm. 2, 3 or 4-wire configuration. Terminated with IP67 rated standard die cast alloy head (M20 cable entry). Suitable for use between -75ºC and +250ºC.

RTD (Pt100/Pt1000) Spring Loaded RTD Inserts

Probe Diameters 3.0mm to 8.0mm. Fast, reliable response due to spring loading. Suits new or existing heavy-duty thermowells.

RTD (Pt100/Pt1000) Sensor with Hygienic Process Connection

Probe Diameters 3.0mm to 8.0mm. 2, 3 or 4-wire configuration. Suitable for use between -75ºC and +250ºC. Ideal for hygienic processes (e.g. dairy, brewery, pharmaceutical).

RTD (Pt100/Pt1000) Silicone Patch Sensor

Self adhesive silicone patch Platinum Resistance Thermometer sensors, commonly used for pipe or surface measurement. Standard and compact versions available. -30ºC to +160ºC operating range.

RTD Autoclave Load Sensor

Pt100 autoclave load sensors. Designed to withstand harsh autoclave applications. Custom sensor and extension cable length options. Suitable for use in temperatures -50ºC to +200ºC.

RTD Autoclave Drain Sensor

Pt100 autoclave drain sensors. Designed to withstand the demands of an autoclave. Custom sensor and extension cable length options. Suitable for use in temperatures -50ºC to +200ºC.

Telephone: 01628 523015Email: sales@thermosensedirect.comFax: 01628 531499

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